Spirit AeroSystems’ Factory of the Future powered by AWS
summary
Spirit AeroSystems and Deloitte build a cloud-backed digital twin on AWS that combines ERP, supplier data, RFID material tracking, machine telemetry and a dynamic production scheduling algorithm (Lambda + Python, API Gateway, auto-scaling front end) to drive an 86-inch touchscreen command center. Deployed features include the first fully automated nut plate machine, 15-minute schedule refreshes, crane call automation, and sequencing for parts sets — yielding about 33–50% less time spent chasing parts while producing ~3 fuselages/day with ~25,000 parts and 250,000 fasteners.
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chapters (11)
- 0:00Introduction and context
- 2:09Spirit AeroSystems overview
- 7:10Aerospace manufacturing complexities
- 12:11Engineered factory vision
- 16:27Floor site solution overview
- 18:15Material flow and tracking
- 20:00Schedule optimization benefits
- 23:48Machine and job sequencing
- 25:11Backend AWS architecture
- 28:48Smart Factory Fabric platform
- 30:57Q&A and closing
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