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FiberCircuits: A Miniaturization Framework To Manufacture Fibers That Embed Integrated Circuits

Talkat UIST 2025 · 2025-09-28..10-01· [embedded-and-hardware]
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name:Yiyue Luo
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name:Yunyi Zhu
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Framework demonstrates how to manufacture thin, flexible circuit fibers that hide full electronics: 1.4 mm-wide ARM microcontroller, 0.9 mm magnetometer, and 1 mm-wide addressable LED arrays are fabricated on flex PCBs with ~50 μm traces, coated in silicone and braid-encapsulated. Boards run Arduino-compatible firmware; programming uses pogo-pin jigs. Durability testing includes Instron pull tests (survives weight of two soda cans) and 10,000 flex cycles with minor resistance drift. Connections and mass-assembly remain manual but factories in Shenzhen and FPC vendors can scale production.

AI-written summary · about

  1. 0:00Introduction and motivation
  2. 2:09Wearable technology history
  3. 4:40FiberCircuits framework overview
  4. 6:50PCB fabrication and prototyping
  5. 8:37Robustness and integration methods
  6. 10:26Scaling impact and Shenzhen ecosystem
  7. 12:55Q&A and conclusion
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