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Industrial AI at Thyssenkrupp Steel: From idea to scalable solution – what really works

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Project with EMG at Thyssenkrupp Steel builds a live industrial AI that tunes hot‑dip galvanizing settings (air‑knife pressure, strip auto‑positioning, coating margin) using sensor streams and a data platform, trained on ~2 years of production data. The system ensembles 108 models into a fitness function that makes decisions under 100 milliseconds, replaces gut tuning, scales across machines, reduces scrap and CO2, and delivers roughly €6,700 savings per month while enabling EMG to productize the models as a digital offering.

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  1. 0:00Introduction
  2. 3:40AI adoption challenges
  3. 6:50Industrial AI in steel
  4. 10:02AI for galvanizing
  5. 13:39Project lessons
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